How BIM will be used to 3D print structures in the future

This assignment required students to read about each topic separately with regards to an overall theme. My topics are BIM, 3D printing, and structure and the theme is the future. At the end, I will be combining them all into one, “How BIM will be used to 3D print structures in the future.”

BIM:
BIM softwares have only recently started becoming more mainstream. The co-ops I’ve worked at still have a physical archive of their paper drafts. It also may not be possible to scan them if there is a chance that the scanner will miss a very fine detail or mistake a dot for a speck of dust. However, the co-ops all used AutoCAD for drafting orthographic drawings. Now, BIM softwares such as Revit are more relevant since they can contain many aspects of building design in one file. As time goes on, the use of Revit and other BIM softwares will become more widespread because it allows everyone from the clients to the engineers to the contractors to see the same product.

3D Printing:
I would like to start off by saying that my experience with 3D printing is very limited. Four years ago, I got to see the process of using a 3D scanner that used laser triangulation to create a topographic model of someone’s face. From there, the smooth topographic model was converted into a polyhedron made of many triangle faces. Lastly, a bar of soap was cut out to form a miniature soap bust of a head. Obviously, this is the type of basic 3D printing that happens at home or in a class. However, within a few years, 3D printing has advanced very far. The ability to extrude concrete, metal, and glass allows construction of intricate details for buildings or make quick work of constructing simple objects. MIT has been experimenting with 3D printing glass as early as 2015. Where previous attempts created structurally weak and opaque glass, “The high-temperature system developed by the MIT team retains those [desired] properties, producing printed glass objects that are both strong and fully transparent to light” (Chandler, 2015). The high temperature is nothing to shrug off, considering the extrusion nozzle can reach almost 2,000 °F in order to create these pieces of glass. Currently, many new buildings happen to have glass curtain walls that allow a lot of sunlight to illuminate buildings. The use of glass printing may be very useful in the future.

Structures:
The physics behind structural engineering hasn’t changed much in the past few decades. What’s new is the different types of structures that have emerged with better materials and building techniques. For example, the diagrid structure for buildings. With better computers now, there are softwares that are capable of FEM analyses and other calculations that would take humans way too long to process. This allows new ways to analyze the effectiveness of new structures. An example of this is the crew partition in the European Airbus. The current partition weighs 143 lb but with the new design based off of bones and slime molds, the proposed partition weighs 66 lb (Rhodes, 2015). This biological-structure approach is possible with Autodesk software that was used in the medical field. New softwares allow different approaches to the structural engineering field because as long as load paths are accounted for, the software could theoretically be able to optimize paths.

Combined:
MX3D proposed a pedestrian bridge in Amsterdam back in 2015 where the construction would be done by 3D printed metal with aesthetically pleasing details (Starr, 2015). The 12 m long bridge structure was completed in 2018 and is currently being load tested by Arup and others  (Block, 2018). If successful, it may be installed in 2019 over a canal in the Dutch capital. Figure 1 shows a picture of the metal bridge being manufactured in a shipbuilding hangar. This technology is a very innovative process that could change the way modern architecture is created.

Figure 1. 3D printed steel bridge construction (Block, 2018)

Sources:

Block, I. (2018). Robots complete span of 3D-printed bridge for Amsterdam canal. [online] Dezeen. Available at: https://www.dezeen.com/2018/04/17/mx3d-3d-printed-bridge-joris-laarman-arup-amsterdam-netherlands/ [Accessed 15 Jan. 2019].

Chandler, D. (2015). Printing transparent glass in 3-D. [online] MIT News. Available at: http://news.mit.edu/2015/3-d-printing-transparent-glass-0914 [Accessed 15 Jan. 2019].

Rhodes, M. (2015). Airbus' Newest Design Is Based on Bones and Slime Mold. [online] WIRED. Available at: https://www.wired.com/2015/12/airbuss-newest-design-is-based-on-slime-mold-and-bones/ [Accessed 15 Jan. 2019].

Starr, M. (2015). Gravity-defying 3D printer to print bridge over water in Amsterdam. [online] CNET. Available at: https://www.cnet.com/news/gravity-defying-3d-printer-to-print-bridge-over-water-in-amsterdam/ [Accessed 15 Jan. 2019].